Increasing productivity demands shifting to cutting edge technology like the water saver drawback that guarantees sufficient ROI. Read on to understand why you need to shift to automatic welding.
Although skilled welders understand the advantages of welding, it is on a downward scale. Any manual welder will tell you that it makes welding work easier because users can move the torch fast along the fast while the arc is kept inside the gas or flux. However, this is not any task that any welder can do. In addition, many obstacles may hinder the user from welding properly. These obstacles include clamps getting in the way, parts created with limited access, or it may be difficult to put them in the desired orientation. Therefore, it is important to shift to automatic welding processes such as the water saver drawback system.
In this article, we shall explore the various reasons you need to consider integrating automatic welding into your processes. We will explain the benefits that automated welding such as the WeldSaver has to offer to make it easier to help you weigh whether you need it in your welding system.
Keeping the arc stable in terms of speed and length is key when creating a quality joint using gas metal arc welding (GMAW). Other factors that need to be considered at torch angle and positional repeatability. One major benefit that water saver drawback offers is consistency which any human hand cannot match. A robot will follow its path within 0.100mm, once a program is created. The speed will also be the same each time. What allows the robot to present the torch in any orientation are the six axes. They can also add extra part manipulation equipment like head stock or tail stock units and tilt/rotate tables to achieve maximum positioning.
Benefits of Automated Welding
That said, let us now give up the various benefits that come with integrating robotic welding, such as the WeldSaver, into your welding processes.
Since the torch in automated welding is always optimal, the robotic arm can weld as fast as any human welder. This means that it can weld many parts at one time as fast as possible. Additionally, a robot welder such as the water saver drawback has the same welding cycle all the time, depending on how it’s programmed. Delivery and performance are easy to predict since scheduling is made much easier because the cycle is always the same unless a collision may cause a delay. Customers should expect their orders in time as promised. With fast welding speeds, the processing time is also saved. Compared to a human weld, a weld made by a robot is always clean. This means that there will be reduced dressing and clean-up. This saves much time in downstream operations.
Due to consistent motion, precision is maintained, leading to high-quality work pieces. Each weld piece is done in the same way since the torch and work piece(s) are always in the same position, and the welding speed is maintained all the time. Variations are never there in automated welding, and since a robot never suffers fatigue, the first, a hundredth, and the last piece will always look the same. Repeatability is especially critical when it comes to safety, and that is what water saver drawback provides.
When it comes to automated welding, the consistency level of weld produced eliminates scrapped parts. For high-value jobs that don’t have any room for extra expenses, this is especially important. The buyer is assured that no extra charges will be added to cater to scrap. The customer also doesn’t need to worry about the skills and experience of the human welder.
Since there is no scrap, it means that wastage in welding is reduced. Another form of waste comes from consumables. Excess usage of filter metals, gases, and fluxes is reduced, leading to minimal waste since robotic welding is much faster than manual welding. In the long run, you will find out that operating costs will reduce significantly.
Big companies that produce larger weld parts volume will find water saver drawbacks cost-effective. Such companies have longer production runs where time can be extended using programs to cater to stiff deadlines. There are even other modern and highly advanced robotic welding cells that may run by themselves without supervision. This increases capacity while significantly reducing the cost of production.
Automatic welding such as the water saver drawback produces high-quality welds repeatedly. Compared to manual welding, this assures the buyer welding requirements will be met. Robot welders also don’t get tired and will continue producing the same quality weld for longer periods than manual welding. As a result, ROI will increase, and the cost of production will drop significantly, especially when producing larger welding parts volumes.